Product Description
High quality double split shaft collar stainless steel precision shaft clamp
| Model | Bore Size | O.D. | Width | Screw | Approx.Weight |
| (g) | |||||
| ISC-12 | 3/16 | 7/16 | 1/4 | 8-32×1/8 | 3.9 |
| ISC-18 | 1/4 | 1/2 | 9/32 | 8-32×1/8 | 5.3 |
| ISC-25 | 5/16 | 5/8 | 11/32 | 10-32×5/32 | 10.2 |
| ISC-31 | 3/8 | 3/4 | 3/8 | 1/4-20×3/16 | 16 |
| ISC-37 | 7/16 | 7/8 | 7/16 | 1/4-20×1/4 | 25.4 |
| ISC-43 | 1/2 | 1 | 7/16 | 1/4-20×1/4 | 33.2 |
| ISC-50 | 9/16 | 1 | 7/16 | 1/4-20×1/4 | 30.3 |
| ISC-56 | 5/8 | 1 1/8 | 1/2 | 5/16-18×1/4 | 44.2 |
| ISC-62 | 11/16 | 1 1/4 | 9/16 | 5/16-18×1/4 | 62 |
| ISC-68 | 3/4 | 1 1/4 | 9/16 | 5/16-18×1/4 | 56.9 |
| ISC-75 | 13/16 | 1 5/16 | 9/16 | 5/16-18×1/4 | 60.4 |
| ISC-81 | 7/8 | 1 1/2 | 9/16 | 5/16-18×5/16 | 84.4 |
| ISC-87 | 15/16 | 1 5/8 | 9/16 | 5/16-18×5/16 | 100.2 |
| ISC-93 | 1 | 1 5/8 | 5/8 | 5/16-18×5/16 | 103.6 |
| ISC-100 | 1 1/16 | 1 3/4 | 5/8 | 5/16-18×5/16 | 122.1 |
| ISC-106 | 1 1/8 | 1 3/4 | 5/8 | 5/16-18×5/16 | 113.5 |
| ISC-112 | 1 3/16 | 2 | 11/16 | 3/8-16×3/8 | 180 |
Product Features:
1.Effective on hard and soft shafts
2.Cost effective collar design
3.Easily installed where major disassembly would otherwise be required Simply slide these collars onto a shaft and tighten the set screw to hold the collar in place.Collars are easy to adjust with their set screws.
Types of shaft collars:
Solid Setscrew shaft collar,Hex bore shaft collar,One Piece shaft collar,Two
Piece shaft collar,Threaded shaft collar,Single split shaft collar,Double split shaft collar
Our products can be made according to Climax,Holo-Krome,Stafford,Ruland etc.
Note of single split shaft collar:
1.Material:AL,Steel,Stainless steel,Alloy,Copper,Plastic
2.Finish: Black oxide, self-color, oiled, zinc plated
3.Processes:Broaching/ Hobbing/ Slotting/tapping
4.Package:box/carton/wooden case
5.Lead time:20-35 days
6.ISO9001:2008 Certificated
Use:
single split shaft collars are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety of specialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment.
Hexagonal-bore shaft collars are suitable for power transmission and drive applications.
Heavy-duty shaft collars feature large cross sections and sturdy clamping screws for added holding power.
Because heavy-duty shaft collars provide better vibration and shock resistance,
they are designed for applications such as off-road, mining, paper and steel mill equipment.
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2. Forging, Casting, Stampling Part;
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5. Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack
8. Other customized Machining Parts according to drawings (OEM).
PACKING
| Packaging | |
| Packing
|
We use standard export wooden case, carton and pallet, but we can also pack it as per your special requirements. |
OUR COMPANY
ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.
After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.
MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.
Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.
OUR FACTORY
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | Standard and Custom |
| Torque: | Standard and Custom |
| Bore Diameter: | Standard and Custom |
| Speed: | Standard and Custom |
| Structure: | Flexible |
| Samples: |
US$ 0.5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can you provide examples of successful case studies where split collars improved machine performance?
Certainly! There are numerous case studies where the use of split collars has significantly improved machine performance and reliability. Here are a few examples:
1. Conveyor Systems Optimization: In a large manufacturing facility, the conveyor system used to transport heavy components was facing issues with misalignment and frequent maintenance due to traditional set-screw collars slipping on the shafts. By replacing these collars with split collars featuring precision clamping, the facility reduced downtime, improved alignment, and increased the overall efficiency of the conveyor system.
2. Food Processing Machinery: A food processing plant required collars for their machinery that met strict hygiene and cleanliness standards. They switched to split collars made from food-grade materials. This change not only ensured compliance with food safety regulations but also reduced the risk of contamination and improved maintenance due to the ease of disassembly and cleaning.
3. Agricultural Equipment: A manufacturer of agricultural machinery needed a solution for securing sprockets on rotating shafts. Traditional set-screw collars were causing shaft damage due to over-tightening. By using split collars with a self-locking mechanism, they eliminated damage to the shafts, reduced maintenance costs, and increased the durability of their equipment.
4. Industrial Mixers: A company that produced industrial mixers experienced frequent downtime and misalignment issues with their mixers’ shaft components. Switching to split collars with quick-release mechanisms allowed for faster maintenance and component replacement, reducing downtime and improving overall production output.
5. Aerospace Applications: In the aerospace industry, precision and reliability are critical. Split collars have been used to secure components in aircraft and spacecraft. Their ability to provide precise positioning and easy adjustment has improved the alignment of critical components, enhancing the overall performance and safety of aerospace systems.
6. Material Handling: Material handling systems in warehouses and distribution centers rely on conveyor rollers and pulleys. The use of split collars in these systems has simplified maintenance and reduced the need for specialized tools, resulting in cost savings and increased system uptime.
7. Medical Devices: Medical equipment manufacturers have turned to split collars for applications where precision and cleanliness are paramount. By using split collars with self-locking features, they have improved the performance of medical devices and reduced the risk of contamination in healthcare settings.
These case studies demonstrate how split collars have been successfully implemented in various industries to address specific challenges, improve machine performance, and enhance overall reliability. The choice of split collars has resulted in reduced maintenance, increased efficiency, and cost savings in these applications.
Are there educational resources on the advantages of split collars in terms of ease of installation and adjustment?
Yes, there are educational resources available to learn about the advantages of split collars in terms of ease of installation and adjustment. These resources can provide valuable information on the benefits and best practices. Here’s where you can find them:
- 1. Manufacturer Websites: Many split collar manufacturers have informative websites that include product guides, datasheets, and educational materials. These resources often explain how split collars offer ease of installation and adjustment.
- 2. Online Videos: Video-sharing platforms like YouTube feature instructional videos and tutorials on the installation and adjustment of split collars. These videos can visually demonstrate the process and advantages.
- 3. Technical Manuals: Manufacturers often provide technical manuals and user guides with their products. These documents contain detailed instructions and insights into the ease of installation and adjustment.
- 4. Industrial Forums and Communities: Online forums and community websites related to machinery and engineering frequently discuss the benefits of split collars. You can find user experiences and advice on installation and adjustment.
- 5. Educational Institutions: Engineering and technical schools may include split collar installation and adjustment as part of their coursework. Course materials and lab manuals can be excellent resources.
- 6. Industry Publications: Magazines, journals, and publications in the engineering and manufacturing sectors often feature articles on various components, including split collars. These articles can highlight their advantages.
- 7. Trade Associations: Industry-specific trade associations may offer educational resources, webinars, or seminars that cover the benefits and practical aspects of using split collars.
- 8. Online Articles and Blogs: Many technical websites and engineering blogs publish articles explaining the advantages of split collars and providing tips for installation and adjustment.
- 9. Supplier Websites: Suppliers of split collars often include information on their websites about the advantages of these components, including ease of installation and adjustment.
- 10. Webinars and Seminars: Look for webinars and seminars hosted by experts in the field of mechanical engineering. These events may focus on specific components like split collars.
By exploring these educational resources, you can gain a deeper understanding of how split collars simplify the installation and adjustment process in various machinery and mechanical applications.
What are the key differences between split collars and other types of shaft collars like set-screw collars?
Split collars and set-screw collars are both used to secure components on shafts, but they have several key differences that impact their performance and application. Here are the main differences between these collar types:
- 1. Design: Split collars have a two-piece design with a break, allowing them to be easily installed and removed without disassembling other components. Set-screw collars are one-piece collars with a threaded set screw that clamps onto the shaft.
- 2. Installation: Split collars are typically easier to install and remove because they don’t require tools. Set-screw collars, on the other hand, require tools like Allen wrenches to tighten the set screw against the shaft.
- 3. Reusability: Split collars are generally more reusable. They can be removed and reinstalled multiple times without damaging the collar or shaft. Set-screw collars can cause damage to the shaft over time, making them less reusable.
- 4. Shaft Damage: Set-screw collars can mar or deform the shaft due to the pressure applied by the set screw. Split collars distribute pressure more evenly, reducing the risk of shaft damage.
- 5. Precision: Split collars provide precise positioning on the shaft and are ideal for applications that require accurate alignment of components. Set-screw collars may have less precision due to the set screw’s nature.
- 6. Holding Power: Set-screw collars often provide higher holding power and are suitable for applications with significant loads and torque. Split collars may have slightly lower holding power in comparison.
- 7. Space Requirements: Split collars are more space-efficient as they do not require additional space beyond their own length. Set-screw collars may need extra space to accommodate the set screw and tools for installation and removal.
- 8. Maintenance: Split collars simplify maintenance tasks by allowing quick access to the shaft. In contrast, set-screw collars may require more time and effort to disassemble and reassemble equipment for maintenance.
- 9. Material: Both split collars and set-screw collars are available in various materials, including steel, aluminum, and plastic. Material choice depends on the specific application requirements.
- 10. Cost: In general, split collars are more cost-effective due to their ease of use and reusability. Set-screw collars may be slightly more expensive, considering the cost of tools and potential shaft damage.
The choice between split collars and set-screw collars depends on the specific application’s requirements, including precision, reusability, holding power, and ease of maintenance. It’s essential to consider these differences when selecting the right type of collar for your application.
editor by CX 2023-11-02