China manufacturer CNC Machining One Piece Single Split Shaft Collar in Inch/Metric d shaped shaft collar

Product Description

Single Split Shaft Collar in Metric/Inch
Model NO. l1P-12 to l1P-400 in Inch,M1P-3 to M1P-80 in Metric
Width Tolerance +0.076mm/-0.254mm (Meric)
+0.003″/-0.571″ (Inch)
Bore Tolerance +0.050mm/+0.012mm (Meric)
up to 3-1/4″ : +0.001″ to +0.004″ (Inch)
over 3-1/4″ : +0.0015″ to +0.0075″
Note Weights are approximate
How to Specify Choose Bore and Material and surface treatment

Company Information

ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than 70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in time.
-Strick quality control are apply in the whole production. 
we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export. MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.

FAQ
Q: Are you trading company or manufacturer?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit. To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

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Standard: DIN, ANSI, GB, JIS
Material: Steel,Stainless Steel,Aluminium
Surface Treatment: Black Oxide,Self Colour Oiled,Zinc Plated
Model No.: M1p,L1p
Diameter: Customized
Manufacturing Process: CNC Machining/Forging/Casting
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

shaft clamp

What are the temperature resistance properties of split collars?

The temperature resistance properties of split collars vary depending on the material they are made from. Here’s a general overview of temperature resistance for common split collar materials:

  • 1. Steel Split Collars: Steel split collars can generally withstand a wide range of temperatures. Standard steel split collars are suitable for temperatures from -40°C to 250°C (-40°F to 482°F). For higher-temperature applications, heat-resistant steel alloys may be used.
  • 2. Aluminum Split Collars: Aluminum split collars have a temperature resistance range of approximately -40°C to 150°C (-40°F to 302°F). They are lighter than steel but may not be suitable for extremely high-temperature environments.
  • 3. Stainless Steel Split Collars: Stainless steel split collars are highly corrosion-resistant and can endure a wide temperature range. They are suitable for temperatures from -100°C to 300°C (-148°F to 572°F) and often used in harsh environments.
  • 4. Plastic Split Collars: The temperature resistance of plastic split collars varies with the type of plastic. Common plastics like nylon and acetal have a range of -40°C to 80°C (-40°F to 176°F). Some specialty plastics offer higher temperature resistance, up to 150°C (302°F).
  • 5. Industry-Specific Materials: In some industries, specialty materials with enhanced temperature resistance are used. For example, aerospace applications may require split collars made from materials capable of withstanding extreme temperature fluctuations encountered during flight.
  • 6. Coatings and Treatments: In addition to the base material, coatings and treatments can improve the temperature resistance of split collars. For example, heat-resistant coatings can extend the upper temperature limit.

It’s important to consult the manufacturer’s specifications for specific split collar products to determine their exact temperature resistance properties. When selecting split collars for applications in extreme temperature conditions, consider not only the collar material but also factors like the duration of exposure and the presence of additional heat-resistant treatments.

shaft clamp

Are there guidelines for lubricating and maintaining split collars to ensure optimal performance?

Maintaining split collars is essential to ensure their optimal performance and longevity. Here are guidelines for lubricating and maintaining split collars:

  • 1. Lubrication: Lubrication helps reduce friction, prevents galling, and enhances the performance of split collars. Consider the following when applying lubrication:
    • a. Select the Right Lubricant: Choose a lubricant suitable for your application and material of the split collar. Common options include dry film lubricants, oils, and greases.
    • b. Apply Lubricant Sparingly: Apply a thin, even layer of lubricant to the inside diameter of the split collar where it contacts the shaft. Avoid overapplication, as excess lubricant can attract contaminants.
    • c. Reapply as Needed: Regularly check the condition of the lubrication and reapply as necessary, especially in high-load or high-speed applications.
    • d. Clean Before Relubricating: Before reapplying lubricant, clean the collar and shaft to remove any old or contaminated lubricant. This ensures the new lubricant functions effectively.
  • 2. Regular Inspection: Periodically inspect the split collars for wear, damage, or misalignment. Look for signs of wear, such as grooving or scoring on the inner surface, and replace collars if necessary.
  • 3. Proper Installation: Ensure split collars are installed correctly, with the two halves aligned. Misalignment can lead to uneven pressure distribution and reduced performance.
  • 4. Tighten Securely: When installing split collars with set screws or clamping mechanisms, tighten them securely to prevent slippage or movement on the shaft.
  • 5. Replace Damaged Components: If you notice any damaged or worn components, such as set screws or clamping screws, replace them promptly to maintain collar performance.
  • 6. Environmental Considerations: Be aware of the operating environment. In harsh conditions, such as those with exposure to moisture or chemicals, select collars with appropriate materials and consider additional sealing mechanisms.
  • 7. Corrosion Prevention: Use corrosion-resistant split collars when applicable. Regularly inspect and maintain collars in corrosive environments to prevent degradation.
  • 8. Reusability: If the collars are designed for reuse, follow proper disassembly and reassembly procedures. Avoid damaging threads or critical components during disassembly.
  • 9. Training and Knowledge: Ensure that personnel responsible for maintenance and installation are adequately trained and knowledgeable about split collars and their specific requirements.

Following these guidelines for lubrication and maintenance will help ensure the optimal performance and extended lifespan of split collars in various applications.

shaft clamp

What are the primary advantages of using split collars in mechanical assemblies?

Using split collars in mechanical assemblies offers several advantages that enhance their performance and ease of use. Here are the primary advantages:

  • 1. Easy Installation and Removal: Split collars are designed with a break in the collar, allowing them to be easily installed or removed from a shaft without the need for complete disassembly of the equipment. This simplifies maintenance and reduces downtime.
  • 2. Precise Positioning: Split collars provide precise positioning on a shaft. They can be adjusted to the desired location with accuracy, ensuring proper alignment of components such as bearings, sprockets, or pulleys.
  • 3. Even Pressure Distribution: Split collars apply even pressure around the shaft, preventing localized stress and potential damage to the shaft. This uniform distribution of force reduces the risk of shaft wear or deformation.
  • 4. Secure Locking Mechanism: Split collars often feature set screws or clamping mechanisms that create a secure and reliable hold on the shaft. This prevents slippage or movement during operation.
  • 5. Reusability: Split collars are typically reusable, which is cost-effective in the long run. They can be removed, adjusted, and reinstalled multiple times without loss of performance or integrity.
  • 6. Versatility: Split collars are available in various materials and sizes to accommodate different shaft dimensions and environmental conditions. This versatility makes them suitable for a wide range of applications.
  • 7. Reduced Shaft Damage: The design of split collars minimizes the risk of shaft damage that can occur with other collar types, such as set-screw collars, which can mar or deform the shaft surface.
  • 8. Minimal Assembly Space: Split collars do not require extra space beyond the length of the collar itself. This is advantageous in applications with limited assembly space or close proximity to other components.
  • 9. Corrosion Resistance: Split collars can be manufactured from materials with corrosion-resistant properties, making them suitable for use in various environments, including outdoor and marine applications.
  • 10. Maintenance Efficiency: Split collars simplify maintenance tasks by allowing quick access to the shaft. When maintenance or replacement is needed, the collar can be easily disassembled and reassembled.

The advantages of using split collars make them a popular choice in mechanical assemblies where precision, ease of installation, and maintenance are essential. These collars offer reliability and flexibility in a wide range of applications.

China manufacturer CNC Machining One Piece Single Split Shaft Collar in Inch/Metric   d shaped shaft collarChina manufacturer CNC Machining One Piece Single Split Shaft Collar in Inch/Metric   d shaped shaft collar
editor by CX 2024-01-11