China OEM Customized Black Coating Two-Piece Split Shaft Collar aluminium shaft collar

Product Description

Product Description

TWO-PIECES

Two-pieces shaft collars offer the same benefits as the one-piece style with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. The two-piece shaft collar uses the full seating torque of its forged screws to apply a uniform distribution of forces around the shaft' circumference. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars. we keeps both halves of the split collar together throughout the manufacturing process to assure a perfect match for proper fit, alignment, and holding power. This process also makes the two-piece collar more adaptable to shafts which vary a small amount from nominal size. we manufactures two-piece clamp shaft collars in 12l15 lead-free steel with a zinc or proprietary black oxide finish, 303 and 316 stainless steel, high-strength 2571 aluminum with or without an anodize finish, titanium, and engineered plastic. Bore sizes range from 1/8″ to 6″ and 3mm to 150mm.screw shaft collars are mad
1.materials:stainless steel,alloy steel ,aluminum ,brass etc. 
2.
Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery 
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm

Company Profile

RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.

We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.

We have won the trust of our clients with our top quality products and outstanding service.

Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!

Contact us at once and let′ S do mutually beneficial business together!


Production ability
  

EQUIPMENT LIST

NAME

 

SPECIFICATION 

BRAND           

ORIGINAL PLACE 

QUANTITY

CNC Machines

Graph 600

KNUTH

CHINA

20

1370

KAFO

TAPAN

20

EDM Machines

ZNC450

BHangZhouNA

ZheJiang

20

ZNC430

BHangZhouNA

ZheJiang

30

Grinding Machines

ACC-350ST

BESFORD

CHINA

50

Auto Lathe Machining  

L150G-II

OKUMA

CHINA

80

Wire Cutting Machines  

DK7732

NEW FAST

CHNA

30

Milling Machine

SHCM-97A

GENTIGER

ZheJiang

20

CMM Machine          

CRT-PA574

MITUTYO

JAPAN

10

Hardness Tester

TILO-T60

MITUTYO

JAPAN

5

Productions showing:
Equipments & Working plant:
Worry about our quality problem?

We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC,  then FQC and final inspection with reports before shipment.

Packaging & Shipping

Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:

 

Your Satisfaction, Our Motivation!

FAQ

 

Q1. Are you factory or trading company?    

 A: We are a customized factory with independent oversea trading office .

 

Q2.Can you provide sample for us?     

 A: Yes, free sample is available

 

Q3. What raw material do you use?   

 A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.

 

Q4. What finishes can you provide?

 A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.

 

Q5. How do you ensure quality control? 

 A: We inspect every process based on your drawings or samples and also check the products before packing

 

Q6. Is small quantity available?

 A: Yes, Small quantity for trial order is available. 

  

Q7. How do you ship the goods?

A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.

 

Q8. How about your delivery time ?  

 A: 3-10 days for samples and 15-45 days for mass production .

 

Q: How To Place A Order?

  * You send us drawing or sample

  * We make the sample and send it to you

  * You think the sample is good then place an order and pay us 30% deposit

  * We start to make the product

  * When the goods is done, we take photoes for your check and you then pay the balance

  * We deliver the products to courier company

 

Application: Auto and Motorcycle Accessory, Machinery Accessory, Transmission
Standard: GB, EN, JIS Code, TEMA, ASME, Customed
Surface Treatment: Anodizing
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

shaft clamp

Can you provide examples of successful case studies where split collars improved machine performance?

Certainly! There are numerous case studies where the use of split collars has significantly improved machine performance and reliability. Here are a few examples:

1. Conveyor Systems Optimization: In a large manufacturing facility, the conveyor system used to transport heavy components was facing issues with misalignment and frequent maintenance due to traditional set-screw collars slipping on the shafts. By replacing these collars with split collars featuring precision clamping, the facility reduced downtime, improved alignment, and increased the overall efficiency of the conveyor system.

2. Food Processing Machinery: A food processing plant required collars for their machinery that met strict hygiene and cleanliness standards. They switched to split collars made from food-grade materials. This change not only ensured compliance with food safety regulations but also reduced the risk of contamination and improved maintenance due to the ease of disassembly and cleaning.

3. Agricultural Equipment: A manufacturer of agricultural machinery needed a solution for securing sprockets on rotating shafts. Traditional set-screw collars were causing shaft damage due to over-tightening. By using split collars with a self-locking mechanism, they eliminated damage to the shafts, reduced maintenance costs, and increased the durability of their equipment.

4. Industrial Mixers: A company that produced industrial mixers experienced frequent downtime and misalignment issues with their mixers’ shaft components. Switching to split collars with quick-release mechanisms allowed for faster maintenance and component replacement, reducing downtime and improving overall production output.

5. Aerospace Applications: In the aerospace industry, precision and reliability are critical. Split collars have been used to secure components in aircraft and spacecraft. Their ability to provide precise positioning and easy adjustment has improved the alignment of critical components, enhancing the overall performance and safety of aerospace systems.

6. Material Handling: Material handling systems in warehouses and distribution centers rely on conveyor rollers and pulleys. The use of split collars in these systems has simplified maintenance and reduced the need for specialized tools, resulting in cost savings and increased system uptime.

7. Medical Devices: Medical equipment manufacturers have turned to split collars for applications where precision and cleanliness are paramount. By using split collars with self-locking features, they have improved the performance of medical devices and reduced the risk of contamination in healthcare settings.

These case studies demonstrate how split collars have been successfully implemented in various industries to address specific challenges, improve machine performance, and enhance overall reliability. The choice of split collars has resulted in reduced maintenance, increased efficiency, and cost savings in these applications.

shaft clamp

Can you provide recommendations for cost-effective split collars catering to different budget constraints?

Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:

  • 1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
  • 2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
  • 3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
  • 4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
  • 5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
  • 6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
  • 7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
  • 8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
  • 9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.

When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.

shaft clamp

Can you recommend split collars suitable for applications with limited installation space?

Absolutely, there are split collars specifically designed for applications with limited installation space. These compact and space-efficient collars offer reliable performance in tight quarters. Here are some recommendations:

  • 1. Thin-Line Split Collars: Thin-line split collars are engineered to have a reduced profile, making them ideal for applications with limited space. They are available in various materials and are designed for easy installation and removal.
  • 2. Low-Profile Split Collars: Low-profile split collars are designed to be shorter in height, allowing them to fit into tight spaces without protruding. These collars are commonly used in compact machinery and equipment.
  • 3. Clamping Lever Split Collars: Split collars with clamping levers provide a secure grip while offering quick and tool-free adjustments. The lever design is efficient in applications where accessibility is limited.
  • 4. Set Screw Miniature Split Collars: Miniature split collars equipped with set screws are designed for small shaft sizes and limited space. They provide a strong hold without compromising space requirements.
  • 5. Threaded Split Collars: Threaded split collars are compact and can be installed using simple hand tools. They are suitable for applications where you need a secure fit in confined spaces.
  • 6. Plastic Split Collars: Some plastic split collars, such as those made from acetal or nylon, are compact and lightweight. They are corrosion-resistant and ideal for applications with size constraints.
  • 7. Step Bore Split Collars: Split collars with a step bore design provide a smaller contact area on the shaft, making them space-efficient. They are effective for securing components in limited spaces.
  • 8. Double Split Collars: Double split collars offer exceptional holding power while maintaining a compact design. They are often used in applications where space is a premium.

When selecting a split collar for applications with limited installation space, consider factors such as the shaft diameter, material compatibility, and the available height and width for collar installation. Additionally, always refer to the specific manufacturer’s recommendations and product specifications to ensure a proper fit.

China OEM Customized Black Coating Two-Piece Split Shaft Collar   aluminium shaft collarChina OEM Customized Black Coating Two-Piece Split Shaft Collar   aluminium shaft collar
editor by CX 2023-12-14