China Professional Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar balanced shaft collar

Product Description

HangZhou CZPT Hardware Machinery Co., Ltd. mainly provides intelligent manufacturing solutions for precision hardware parts for domestic and foreign customers. The company was established in 2008. At present, it has more than 60 sets of various high-precision cutting-edge equipment and more than 80 employees in the production system, including There are more than 40 senior technical talents, and a talent directional transfer plan has been signed with a number of technical schools and training centers.
 
The company’s business involves precision parts and hardware processing in many industries such as auto parts, 3C automation equipment, aerospace, construction machinery, medical, food, new energy battery equipment, instrumentation, precision instruments, hardware tools, etc. At the same time, it also provides customers with precision parts. Design and manufacture of fixtures, jigs, mold accessories, processing of special material parts (such as ceramics, cemented carbide) and automation equipment design, installation, debugging, and production equipment maintenance, improvement and other related businesses.

In terms of production, according to the ISO9001:2015 quality management system, we strictly control each link of product production to ensure product performance and quality. At the same time, the company has also established a systematic, scientific and effective international information security management system, from professional And authoritative level to provide customers with information security, so that customers’ products will not have security risks of leakage, so that the delivery cycle is guaranteed.

The company adheres to the corporate tenet of “emphasis on quality, integrity, and responsibility”, with the business philosophy of “customer first, technology, efficiency, and service”. Under the guidance of the “Four Fines” business policy, the company has reached the forefront of the industry in the entire precision parts processing industry.

At present, the company has served nearly 100 customers, 80% of which are CZPT enterprises in the industry. At the same time, we have a perfect after-sales service system in the industry, and continue to use a CZPT technical foundation and strict scientific management system to continuously improve and surpass Customer satisfaction, so that customers feel comfortable before cooperation and rest assured after cooperation.

FAQ:
What is your product range?
1.CNC machining parts, precision parts, CNC parts, metal machining parts.
2.CNC turning parts, CNC turned parts,Lathe parts, turned parts.
3.CNC milling parts, CNC milled parts, metal milling parts.
4.CNC machined parts,CNC machine part, CNC machinery parts.
5.Metal parts, Auto parts, mechanical parts.spare parts,accessories,hardware.
6.Die casting parts,aluminum casting parts, Zinc casting parts.
7.Die stamping parts, metal stamping parts, press stamping tooling
8. Sheet metal fabrication, bending parts, laser cutting parts, welding parts.
 
Are you a manufacturer?
Yes, We are the manufacturer of all kinds of metal parts by CNC machining, turning, milling, stamping,
casting and bending with13 years’experince ,Warmly welcome to visit our factory at any time.
 
What is material you can process?
Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, etc
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2571, 5052, 5083, 6082 etc
Brass/copper: C11000, C15710, C12000, C26000, C36000, etc
Carbon steel:  Q235,S235JR,1571, 1015, 1571, 1571, 1030, 1035, 1040, 1045, etc
Plastic: PVC, POM, Telfon, Delrin, PEEK ,Nylon, ABS, PC, PP,PA6, PA66, etc
Free cutting steel: 1211, 12L13, 12L14, 1215, etc
Tool Steel: SKD61,SKD11,HSS M2,ASP23 ,H13,1.2344,D2,1.2379,etc
Alloy steel: 40Cr,15CrMo,4140,4340,35CrMo,16MnCr5
Titanium alloy
 
What benefit we can get from you?
1)Competitive price
2)High quality control : 100% full inspection before shipment
3)High precision, tolerance can be ± 0.005mm
4)Fast lead time (5-7days for samples, 12-15 days for mass production)
5)Non-standard//OEM//customized service provided
6)No MOQ, small QTY is acceptable.
7)ISO 9001:2015 certificated factory, ROHS material used
9)Professional export packing: separate Blister plastic box or Bubble Wrap/Pearl Wool +Carton+Wooded Case, keep no scratch and damage
 
How does the CZPT control the quality?
1)During processing, the operating machine worker inspect the each sizes by themselves.
2)After finished the first whole part, will show to QA for full inspection.
3)Before shipment, the QA will inspect according to ISO sampling inspection standard for mass production. Will do 100% full checking for small QTY.
4) when shipping the goods, we will attached the inspection report with the parts.
 
How to handle the complains?
1)During processing, if found any sizes defective, we will inform the clients and get clients approval.
2)If happen any complaints after got the goods, pls show us photos and detail complaints points, we will check with the production department and QC depart. Immediately and give solving solution with 6 hours.
3)If need re-make, we will arrange re-make urgently and ship you new replacement within 5 days. CZPT will bear all the cost ( include shipping cost).
 
What’s the payment term?
50% deposit, 50% balance by T/T before shipment when order amount over 5000USD.
100% T/T in advance when amount less than 5000USD
L/C payment term for big amount order is acceptable.
Paypal and Western Union for samples cost or very small order.
 
 
What’s the delivery time ?
Normal for samples, 5-7 working days;
For mass production, it takes about 12-15 working days.
If any urgent parts, we can provide preferential processing and control the delivery time as you required.
 
What is the standard of package?
Professional export packing:
1)Separate Blister plastic box or Bubble Wrap/Pearl Wool, keep no scratch and damage.
2)Under 100 KGS parts, use strong DHL export Carton .
3)Above 100 KGS, will customize Wooded case for packing.
 
How to ship the parts?
1)Normally, we shipped the goods by DHL,FEDEX,UPS,TNT express.
2-3 days can arrived the clients’ company directly.
2)For heavy parts, can shipped by air or by sea according to customers’indication.
 
Can we get some sample?
1.Free sample can be provided,but the clients will bear the shipping cost.
2.Samplemaking can be satisfied as customer’s demands,and the sample cost is about 50-100 USD for each part,it depends on the processing.
3. Sample charge is returnable after order the mass production.
 
What kind of certificate you have ?
We have ISO9001:2015
RoHS compliance for material and surface treatment
 
What information should i let you know once i want to make a inquiry?
1.The drawings ( PDF,CAD or 3D )?
2. The material for each drawings?
3. The surface treatment requirement.
4. How many pieces do you need?
 
How fast you can get quotation from CZPT ?
After get customer’s detail enquiry( Clear drawings, material, QTY, surface treatment).
Normally, we will provide offer within 6 hours.
If more than 100 drawings, will provide price within 24 hours.
 
What is your main market?
North America, South America, Western European,
Southeast Asia,Australia

After-sales Service: 1-3
Warranty: 1-3
Condition: New
Certification: ISO9001
Standard: DIN
Customized: Customized
Samples:
US$ 3/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

shaft clamp

Can I find information on the application of split collars in power transmission systems?

Yes, you can find information on the application of split collars in power transmission systems. Split collars play a vital role in power transmission applications, ensuring secure and precise positioning of components on shafts. Here’s how they are commonly used in power transmission:

  • 1. Securely Fastening Components: Split collars are used to secure various components like pulleys, sprockets, and gears to shafts in power transmission systems. They provide a strong grip, preventing slippage and ensuring efficient power transfer.
  • 2. Easy Installation and Adjustment: Split collars’ design allows for easy installation and quick adjustment. This is particularly useful when aligning components for optimal performance and when maintenance or component replacement is necessary.
  • 3. Versatility in Design: Split collars come in different designs, including single-split, double-split, and triple-split variants. This versatility enables engineers to choose the most appropriate collar for specific power transmission requirements, taking into account the transmitted torque and axial loads.
  • 4. Compatibility with V-Belt Drives: In V-belt drive systems, split collars are often used to secure pulleys onto shafts. This secure connection ensures that power is efficiently transferred from the drive pulley to the driven pulley via the V-belt.
  • 5. Timing Belt Drives: Timing belt drives, commonly used in applications where precise synchronization is required, rely on split collars to secure timing pulleys to the shaft. This is critical for maintaining accurate timing and preventing belt slip.
  • 6. Chain Drives: In chain drive systems, split collars are employed to secure sprockets to shafts. The collar’s grip ensures that the sprocket and chain are securely connected for reliable power transmission.
  • 7. Conveyor Systems: Split collars are used in conveyor systems to secure drive pulleys and idler pulleys to the conveyor shafts. This is essential for smooth and efficient material handling and transportation.
  • 8. Reduction Gearboxes: Power transmission systems often incorporate reduction gearboxes. Split collars are used to secure various components in these gearboxes, ensuring precise gear alignment and reliable torque transfer.

Information on the application of split collars in power transmission systems can be found in engineering manuals, manufacturer documentation, technical articles, and online resources related to mechanical power transmission. Manufacturers and suppliers of split collars often provide specific details and guidelines for their use in power transmission applications.

shaft clamp

Where can I find tutorials on the correct installation and removal of split collars?

Learning the correct installation and removal of split collars is crucial for ensuring their effective use in various applications. Here are some sources where you can find tutorials on this topic:

  • 1. Manufacturer’s Websites: Many split collar manufacturers provide detailed installation and removal guides on their official websites. These guides often include step-by-step instructions and illustrations.
  • 2. YouTube: YouTube is a valuable resource for visual tutorials. Search for video tutorials on the installation and removal of split collars. Many experts and manufacturers create informative videos on this subject.
  • 3. Online Mechanical Engineering Forums: Online forums and communities focused on mechanical engineering may have discussions, guides, and tutorials related to the correct use of split collars. You can participate in discussions and ask for advice from experienced engineers.
  • 4. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites publish articles and tutorials about mechanical components, including split collars. These written guides often provide detailed instructions and tips.
  • 5. Educational Institutions: Technical and vocational schools, as well as universities, may offer courses or resources related to mechanical components and their correct use. Check with educational institutions in your area for training opportunities.
  • 6. Industry Publications: Industry-specific magazines and publications sometimes feature articles or tutorials on mechanical components. These resources can be a valuable reference for professionals in the field.
  • 7. Books and Manuals: Books on mechanical engineering and machinery maintenance often include chapters or sections on collar installation and removal. Check your local library or online retailers for relevant books.
  • 8. Webinars and Workshops: Some organizations and manufacturers conduct webinars and workshops on mechanical components, including split collars. These events can provide interactive learning opportunities.
  • 9. Equipment Suppliers: Suppliers and distributors of industrial equipment may offer training or guidance on the correct use of mechanical components, including split collars. Contact them to inquire about available resources.
  • 10. Hands-On Experience: Learning from experienced professionals or technicians who have hands-on experience with split collars is invaluable. Consider reaching out to colleagues or mentors for guidance.

When seeking tutorials, ensure that the information is up-to-date and relevant to your specific collar type and application. Following correct installation and removal procedures is essential for maintaining equipment reliability and safety.

shaft clamp

What are the primary advantages of using split collars in mechanical assemblies?

Using split collars in mechanical assemblies offers several advantages that enhance their performance and ease of use. Here are the primary advantages:

  • 1. Easy Installation and Removal: Split collars are designed with a break in the collar, allowing them to be easily installed or removed from a shaft without the need for complete disassembly of the equipment. This simplifies maintenance and reduces downtime.
  • 2. Precise Positioning: Split collars provide precise positioning on a shaft. They can be adjusted to the desired location with accuracy, ensuring proper alignment of components such as bearings, sprockets, or pulleys.
  • 3. Even Pressure Distribution: Split collars apply even pressure around the shaft, preventing localized stress and potential damage to the shaft. This uniform distribution of force reduces the risk of shaft wear or deformation.
  • 4. Secure Locking Mechanism: Split collars often feature set screws or clamping mechanisms that create a secure and reliable hold on the shaft. This prevents slippage or movement during operation.
  • 5. Reusability: Split collars are typically reusable, which is cost-effective in the long run. They can be removed, adjusted, and reinstalled multiple times without loss of performance or integrity.
  • 6. Versatility: Split collars are available in various materials and sizes to accommodate different shaft dimensions and environmental conditions. This versatility makes them suitable for a wide range of applications.
  • 7. Reduced Shaft Damage: The design of split collars minimizes the risk of shaft damage that can occur with other collar types, such as set-screw collars, which can mar or deform the shaft surface.
  • 8. Minimal Assembly Space: Split collars do not require extra space beyond the length of the collar itself. This is advantageous in applications with limited assembly space or close proximity to other components.
  • 9. Corrosion Resistance: Split collars can be manufactured from materials with corrosion-resistant properties, making them suitable for use in various environments, including outdoor and marine applications.
  • 10. Maintenance Efficiency: Split collars simplify maintenance tasks by allowing quick access to the shaft. When maintenance or replacement is needed, the collar can be easily disassembled and reassembled.

The advantages of using split collars make them a popular choice in mechanical assemblies where precision, ease of installation, and maintenance are essential. These collars offer reliability and flexibility in a wide range of applications.

China Professional Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar   balanced shaft collarChina Professional Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar   balanced shaft collar
editor by CX 2023-11-08