China Professional Zinc Coated Steel Double Split Shaft Clamping Collar square shaft collar

Product Description

Shaft Collar
 
Ubet shaft collar is a simple but important machine component.  It is widely used in many power transmission applications,  such as motors and gearboxes.
Ubet offers types of shaft collars :
l  Set Screw Type
l  Threaded shaft collar
l  One-piece Clamping Type
l  Two-piece Clamping Type

 
Set screw shaft collars are the most effective when used on a shaft made of a material which is softer than the set screw.
Threaded shaft collars offer the same quality and benefits of smooth bore Collars, meanwhile providing additional features. Threaded collars provide axial holding power which is superior to smooth bore collars,  while offering easier installation and adjustment than CZPT ring locking devices.
 
One-piece shaft collars wrap around the shaft for even distribution of clamping forces.  This results in a tight fit and greater holding power, without the shaft damage caused by set screws.  Clamp collars are easy to remove,  indefinitely adjustable, and work well on virtually any shaft.
Two-piece shaft collars offer the same benefits as one-piece shaft collars with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars.

Ubet Machinery is also competetive on these power transmission components .

Material: Medium Carbon Steel
Surface Treatment: Zinc Coating
Head Type: Round
Steel: Bluish Zinc Coating
Stainless Steel: SS304
Set Screw Type: Round Bore
Samples:
US$ 3/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft clamp

Can I find information on the application of split collars in power transmission systems?

Yes, you can find information on the application of split collars in power transmission systems. Split collars play a vital role in power transmission applications, ensuring secure and precise positioning of components on shafts. Here’s how they are commonly used in power transmission:

  • 1. Securely Fastening Components: Split collars are used to secure various components like pulleys, sprockets, and gears to shafts in power transmission systems. They provide a strong grip, preventing slippage and ensuring efficient power transfer.
  • 2. Easy Installation and Adjustment: Split collars’ design allows for easy installation and quick adjustment. This is particularly useful when aligning components for optimal performance and when maintenance or component replacement is necessary.
  • 3. Versatility in Design: Split collars come in different designs, including single-split, double-split, and triple-split variants. This versatility enables engineers to choose the most appropriate collar for specific power transmission requirements, taking into account the transmitted torque and axial loads.
  • 4. Compatibility with V-Belt Drives: In V-belt drive systems, split collars are often used to secure pulleys onto shafts. This secure connection ensures that power is efficiently transferred from the drive pulley to the driven pulley via the V-belt.
  • 5. Timing Belt Drives: Timing belt drives, commonly used in applications where precise synchronization is required, rely on split collars to secure timing pulleys to the shaft. This is critical for maintaining accurate timing and preventing belt slip.
  • 6. Chain Drives: In chain drive systems, split collars are employed to secure sprockets to shafts. The collar’s grip ensures that the sprocket and chain are securely connected for reliable power transmission.
  • 7. Conveyor Systems: Split collars are used in conveyor systems to secure drive pulleys and idler pulleys to the conveyor shafts. This is essential for smooth and efficient material handling and transportation.
  • 8. Reduction Gearboxes: Power transmission systems often incorporate reduction gearboxes. Split collars are used to secure various components in these gearboxes, ensuring precise gear alignment and reliable torque transfer.

Information on the application of split collars in power transmission systems can be found in engineering manuals, manufacturer documentation, technical articles, and online resources related to mechanical power transmission. Manufacturers and suppliers of split collars often provide specific details and guidelines for their use in power transmission applications.

shaft clamp

What are the design considerations when utilizing split collars in machinery?

When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:

  • 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
  • 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
  • 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
  • 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
  • 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
  • 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
  • 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
  • 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
  • 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
  • 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
  • 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
  • 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.

By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.

shaft clamp

What factors should I consider when choosing a split collar for a specific shaft size?

Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:

  1. 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
  2. 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
  3. 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
  4. 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
  5. 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
  6. 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
  7. 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
  8. 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
  9. 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
  10. 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
  11. 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
  12. 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.

By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.

China Professional Zinc Coated Steel Double Split Shaft Clamping Collar   square shaft collarChina Professional Zinc Coated Steel Double Split Shaft Clamping Collar   square shaft collar
editor by CX 2023-12-15