China Standard Two-Piece Stainless Steel Aluminium Shaft Collar Double Split Shaft Collar browning shaft collar

Product Description

Product Description

TWO-PIECES

Two-pieces shaft collars offer the same benefits as the one-piece style with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. The two-piece shaft collar uses the full seating torque of its forged screws to apply a uniform distribution of forces around the shaft' circumference. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars. we keeps both halves of the split collar together throughout the manufacturing process to assure a perfect match for proper fit, alignment, and holding power. This process also makes the two-piece collar more adaptable to shafts which vary a small amount from nominal size. we manufactures two-piece clamp shaft collars in 12l15 lead-free steel with a zinc or proprietary black oxide finish, 303 and 316 stainless steel, high-strength 2571 aluminum with or without an anodize finish, titanium, and engineered plastic. Bore sizes range from 1/8″ to 6″ and 3mm to 150mm.screw shaft collars are mad
1.materials:stainless steel,alloy steel ,aluminum ,brass etc. 
2.
Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery 
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm

Company Profile

RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.

We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.

We have won the trust of our clients with our top quality products and outstanding service.

Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!

Contact us at once and let′ S do mutually beneficial business together!


Production ability
  

EQUIPMENT LIST

NAME

 

SPECIFICATION 

BRAND           

ORIGINAL PLACE 

QUANTITY

CNC Machines

Graph 600

KNUTH

CHINA

20

1370

KAFO

TAPAN

20

EDM Machines

ZNC450

BHangZhouNA

ZheJiang

20

ZNC430

BHangZhouNA

ZheJiang

30

Grinding Machines

ACC-350ST

BESFORD

CHINA

50

Auto Lathe Machining  

L150G-II

OKUMA

CHINA

80

Wire Cutting Machines  

DK7732

NEW FAST

CHNA

30

Milling Machine

SHCM-97A

GENTIGER

ZheJiang

20

CMM Machine          

CRT-PA574

MITUTYO

JAPAN

10

Hardness Tester

TILO-T60

MITUTYO

JAPAN

5

Productions showing:
Equipments & Working plant:
Worry about our quality problem?

We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC,  then FQC and final inspection with reports before shipment.

Packaging & Shipping

Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:

 

Your Satisfaction, Our Motivation!

FAQ

 

Q1. Are you factory or trading company?    

 A: We are a customized factory with independent oversea trading office .

 

Q2.Can you provide sample for us?     

 A: Yes, free sample is available

 

Q3. What raw material do you use?   

 A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.

 

Q4. What finishes can you provide?

 A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.

 

Q5. How do you ensure quality control? 

 A: We inspect every process based on your drawings or samples and also check the products before packing

 

Q6. Is small quantity available?

 A: Yes, Small quantity for trial order is available. 

  

Q7. How do you ship the goods?

A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.

 

Q8. How about your delivery time ?  

 A: 3-10 days for samples and 15-45 days for mass production .

 

Q: How To Place A Order?

  * You send us drawing or sample

  * We make the sample and send it to you

  * You think the sample is good then place an order and pay us 30% deposit

  * We start to make the product

  * When the goods is done, we take photoes for your check and you then pay the balance

  * We deliver the products to courier company

 

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Application: Auto and Motorcycle Accessory, Machinery Accessory, Transmission
Standard: GB, EN, JIS Code, TEMA, ASME, Customed
Surface Treatment: Anodizing
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

shaft clamp

Can I purchase split collars with specific features suitable for use in conveyor systems?

Yes, you can purchase split collars with specific features tailored for use in conveyor systems. Split collars are commonly used in conveyor applications to secure pulleys, rollers, and other components to shafts. Here are the specific features and considerations for selecting split collars for conveyor systems:

  • 1. Corrosion Resistance: In conveyor systems, which often operate in industrial environments, it’s essential to choose split collars made from materials with excellent corrosion resistance. Stainless steel split collars are a popular choice due to their resistance to rust and corrosion.
  • 2. Self-Locking Mechanism: Some split collars are designed with self-locking features that prevent them from loosening over time. This is particularly important in conveyor systems to maintain the tight fit of components.
  • 3. Quick Release: Quick-release split collars allow for easy installation and replacement of components, reducing maintenance downtime in conveyor systems. Look for collars with user-friendly locking mechanisms.
  • 4. Precision Positioning: Conveyor systems require precise component positioning. Split collars with accurate clamping and positioning capabilities help maintain alignment and reduce tracking issues with conveyor belts.
  • 5. Material Compatibility: Ensure that the split collars you choose are compatible with the materials used in your conveyor system, such as steel, aluminum, or plastic. The collar material should not cause wear or damage to the shaft or components.
  • 6. Load Capacity: Consider the load-bearing capacity of the split collars. Conveyor systems may carry significant loads, so it’s important to select collars that can handle the expected loads without deformation or slippage.
  • 7. Food-Grade Options: In conveyor systems used in food processing or pharmaceutical industries, it’s crucial to choose food-grade split collars that meet hygiene and safety standards. These collars are typically made from materials approved for such applications.
  • 8. Dust and Debris Resistance: Conveyor systems in industrial settings often encounter dust and debris. Look for split collars that are designed to resist the ingress of particles, maintaining smooth operation.
  • 9. Size and Shaft Compatibility: Ensure that the split collars you select are the right size for your conveyor system’s shafts. Consider the shaft diameter, width, and collar size to achieve a secure fit.
  • 10. Technical Support: Collaborate with split collar manufacturers or suppliers who can provide technical support and guidance in choosing the most suitable collar features for your conveyor application.

When purchasing split collars for conveyor systems, it’s essential to consider the specific requirements of your application, including environmental conditions, load capacity, and the type of materials being conveyed. This ensures the smooth and reliable operation of your conveyor system.

shaft clamp

Are there guidelines for lubricating and maintaining split collars to ensure optimal performance?

Maintaining split collars is essential to ensure their optimal performance and longevity. Here are guidelines for lubricating and maintaining split collars:

  • 1. Lubrication: Lubrication helps reduce friction, prevents galling, and enhances the performance of split collars. Consider the following when applying lubrication:
    • a. Select the Right Lubricant: Choose a lubricant suitable for your application and material of the split collar. Common options include dry film lubricants, oils, and greases.
    • b. Apply Lubricant Sparingly: Apply a thin, even layer of lubricant to the inside diameter of the split collar where it contacts the shaft. Avoid overapplication, as excess lubricant can attract contaminants.
    • c. Reapply as Needed: Regularly check the condition of the lubrication and reapply as necessary, especially in high-load or high-speed applications.
    • d. Clean Before Relubricating: Before reapplying lubricant, clean the collar and shaft to remove any old or contaminated lubricant. This ensures the new lubricant functions effectively.
  • 2. Regular Inspection: Periodically inspect the split collars for wear, damage, or misalignment. Look for signs of wear, such as grooving or scoring on the inner surface, and replace collars if necessary.
  • 3. Proper Installation: Ensure split collars are installed correctly, with the two halves aligned. Misalignment can lead to uneven pressure distribution and reduced performance.
  • 4. Tighten Securely: When installing split collars with set screws or clamping mechanisms, tighten them securely to prevent slippage or movement on the shaft.
  • 5. Replace Damaged Components: If you notice any damaged or worn components, such as set screws or clamping screws, replace them promptly to maintain collar performance.
  • 6. Environmental Considerations: Be aware of the operating environment. In harsh conditions, such as those with exposure to moisture or chemicals, select collars with appropriate materials and consider additional sealing mechanisms.
  • 7. Corrosion Prevention: Use corrosion-resistant split collars when applicable. Regularly inspect and maintain collars in corrosive environments to prevent degradation.
  • 8. Reusability: If the collars are designed for reuse, follow proper disassembly and reassembly procedures. Avoid damaging threads or critical components during disassembly.
  • 9. Training and Knowledge: Ensure that personnel responsible for maintenance and installation are adequately trained and knowledgeable about split collars and their specific requirements.

Following these guidelines for lubrication and maintenance will help ensure the optimal performance and extended lifespan of split collars in various applications.

shaft clamp

What are the key differences between split collars and other types of shaft collars like set-screw collars?

Split collars and set-screw collars are both used to secure components on shafts, but they have several key differences that impact their performance and application. Here are the main differences between these collar types:

  • 1. Design: Split collars have a two-piece design with a break, allowing them to be easily installed and removed without disassembling other components. Set-screw collars are one-piece collars with a threaded set screw that clamps onto the shaft.
  • 2. Installation: Split collars are typically easier to install and remove because they don’t require tools. Set-screw collars, on the other hand, require tools like Allen wrenches to tighten the set screw against the shaft.
  • 3. Reusability: Split collars are generally more reusable. They can be removed and reinstalled multiple times without damaging the collar or shaft. Set-screw collars can cause damage to the shaft over time, making them less reusable.
  • 4. Shaft Damage: Set-screw collars can mar or deform the shaft due to the pressure applied by the set screw. Split collars distribute pressure more evenly, reducing the risk of shaft damage.
  • 5. Precision: Split collars provide precise positioning on the shaft and are ideal for applications that require accurate alignment of components. Set-screw collars may have less precision due to the set screw’s nature.
  • 6. Holding Power: Set-screw collars often provide higher holding power and are suitable for applications with significant loads and torque. Split collars may have slightly lower holding power in comparison.
  • 7. Space Requirements: Split collars are more space-efficient as they do not require additional space beyond their own length. Set-screw collars may need extra space to accommodate the set screw and tools for installation and removal.
  • 8. Maintenance: Split collars simplify maintenance tasks by allowing quick access to the shaft. In contrast, set-screw collars may require more time and effort to disassemble and reassemble equipment for maintenance.
  • 9. Material: Both split collars and set-screw collars are available in various materials, including steel, aluminum, and plastic. Material choice depends on the specific application requirements.
  • 10. Cost: In general, split collars are more cost-effective due to their ease of use and reusability. Set-screw collars may be slightly more expensive, considering the cost of tools and potential shaft damage.

The choice between split collars and set-screw collars depends on the specific application’s requirements, including precision, reusability, holding power, and ease of maintenance. It’s essential to consider these differences when selecting the right type of collar for your application.

China Standard Two-Piece Stainless Steel Aluminium Shaft Collar Double Split Shaft Collar   browning shaft collarChina Standard Two-Piece Stainless Steel Aluminium Shaft Collar Double Split Shaft Collar   browning shaft collar
editor by CX 2024-04-09