China wholesaler 1/4 Clamp Shaft Aluminum Double Split Collars Lock Collar Pipe shaft collar design

Product Description

HangZhou Jingbang Machining Co., Ltd.            

We are Manufacturer of Industrial automation parts, Our shaft collars manufactured with CNC precision. We can also produce them in other materials like stainless steel, titanium alloy, aluminum alloy, mid steel, and carbon steel to match your requirements. We offer 8 types of imperial shaft collars,including set screw shaft collar, quick release shaft collar, 1-piece shaft collar, 2-piece shaft collar, D-profile shaft collar,threaded shaft collar, Hex shaft collar, and double wide shaft collar& shaft coupling,etc. We can manufacture all sizes of shaft collars as per your request.

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Upload me your drawings CAD files to get an instant online fabrication quote !

Product Name Shaft collar/collar clamp
Size 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements.
Accept Material AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc.

Accept 

Finish

Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements.
Type One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw
Standard Metric, imperial
Packing Service We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization.
Service 1,Free samples will be sent to you after confirming the order.
2,Material test report,Hardness test report,Quality Inspection Report as your require.
3,video and photos with details freely during.
4,Drawing formation: PDF, CAD/DWG/DXF, IGS/STP etc.If you don’t have a professional drawing, you can contact us and we will customize it for you according to your requirements.
delivery time  In stock : Sample 3days,Bulk goods 7-15days.
Custom : Sample 7-10 working days, Bulk goods 15-20 working days.

We have stock of the following products, please contact us for the price!
ONE-PIECE: Carbon steel and black oxide

 

Bore size:

6mm,8mm,12mm,15mm,

16mm,18mm,20mm,22mm,25mm,

30mm,35mm,40mm,50mm,60mm,

70mm,75mm,80mm.

TWO-PIECES: Carbon steel and black oxide

Bore size:

6mm,8mm,12mm,15mm,

16mm,18mm,20mm,22mm,25mm,

30mm,35mm,40mm,50mm,60mm,

70mm,75mm,80mm.

SET-SCREW: Carbon steel and black oxide

Bore size:

 

8mm,10mm,13mm,15mm,16mm,20mm,22mm,24mm,25mm,
28mm,30mm,32mm,35mm,40mm,50mm.

CUSTOM DESIGNS

As a service to our customers, we offer our vast manufacturing experience and talents to meet special needs with custom parts. Our in-house engineering team has extensive experience designing and custom engineering solutions to meet your requirements. If you do not see what you are looking for in our standard line, please inquire about custom options.

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Company Introduction

FAQ

1. Factory or Trader ?
We are factory established in 2011, located in ChengDu, ZheJiang Province.
2. MOQ ?
For customized samples, MOQ is 200 pieces. For stock, MOQ is 30 pieces.
3. What materials are supported ?
.Aluminum alloy: 6061-T6, 6063-T6, 7075,2571,etc
. Stainless steel 303,304,316,201,etc
. Steel: Y15Pb, 45#, 20#, 65Mn steel, 4140,etc
. Brass: H57,H58,H59,H62,C3604BD,C2600,C3604,etc
.Plastic / Nylon / POM
4. Surface Treatment ?
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating,copper-plating, the wreath oxygen resin spraying, the heat disposing,hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated,blue black zinc-plated,rust preventive oil, titanium alloy galvanized,silver plating, plastic, electroplating, anodizing etc.
5. How To Customize?
Drawing formation: PDF, CAD/DWG/DXF, IGS/STP etc.If you don’t have a professional drawing, you can contact us and we will customize it for you according to your requirements.

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Standard Or Nonstandard: Standard or Customized
Shaft Hole: Standard or Customized
Torque: 70-80N.M
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|

Order Sample

On request
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

shaft clamp

What are the best practices for maintaining split collars in corrosive environments?

Maintaining split collars in corrosive environments is essential to ensure their longevity and optimal performance. Here are best practices for maintaining split collars in such conditions:

  • 1. Material Selection: Choose split collars made from corrosion-resistant materials. Stainless steel or plastic collars are often suitable for corrosive environments due to their resistance to rust and corrosion.
  • 2. Regular Inspection: Conduct routine inspections to check for signs of corrosion or wear on the split collars. Early detection of issues allows for timely maintenance.
  • 3. Lubrication: Apply a suitable lubricant to the collar’s interior surface and the shaft. Lubrication can help reduce friction and prevent corrosion. Choose a lubricant compatible with the collar material and the environmental conditions.
  • 4. Gasket Seals: In highly corrosive environments, consider using split collars with gasket seals. These seals provide an additional layer of protection against moisture and corrosive agents.
  • 5. Protective Coatings: Some split collars can be coated with corrosion-resistant materials or coatings. These coatings enhance their resistance to corrosive elements.
  • 6. Regular Cleaning: Clean the split collars and the surrounding components regularly to remove any accumulated corrosive substances, dirt, or debris. Use appropriate cleaning agents that won’t harm the collar material.
  • 7. Tightening Checks: Periodically check the tightness of split collars to ensure they remain secure on the shaft. Corrosion can weaken the grip over time, so re-tighten as necessary.
  • 8. Environmental Sealing: If possible, create an environmental barrier or enclosure around the machinery or equipment to minimize exposure to corrosive elements. This can help extend the life of split collars.
  • 9. Replacement of Damaged Collars: If a split collar shows significant signs of corrosion or wear, consider replacing it with a new one. Regularly replace any gasket seals if they deteriorate.
  • 10. Training and Education: Ensure that maintenance personnel are trained and educated on the best practices for maintaining split collars in corrosive environments. Knowledge of proper maintenance procedures is crucial.

By following these best practices, you can prolong the life of split collars in corrosive environments and maintain the reliability of your machinery or equipment. It’s important to adapt maintenance routines based on the specific environmental challenges your machinery faces.

shaft clamp

In which industries are split collars commonly used, and what makes them suitable for those applications?

Split collars find applications across various industries due to their versatility and ease of use. Here are some of the industries where split collars are commonly used and the reasons they are suitable for those applications:

  • 1. Manufacturing and Machinery: Split collars are extensively used in manufacturing and machinery industries for securing components on shafts, including pulleys, gears, and sprockets. Their ease of installation and reusability make them ideal for rapid assembly and maintenance.
  • 2. Automotive: In the automotive industry, split collars are employed for various applications, such as locking components on axles, steering systems, and transmission shafts. They offer precision and reliability in dynamic environments.
  • 3. Aerospace: Split collars are used in aircraft and aerospace applications where precision and weight considerations are critical. They provide a secure grip without adding unnecessary weight to the aircraft’s components.
  • 4. Robotics: In robotics, split collars play a role in securing joints and moving parts on robot arms and assemblies. Their compact design is well-suited for the limited space often found in robotic systems.
  • 5. Agricultural Machinery: Split collars are used in agricultural equipment for tasks such as securing augers, conveyor systems, and other moving components. Their durability and ease of maintenance are advantageous in agricultural settings.
  • 6. Medical Devices: In the medical industry, split collars can be found in various medical devices, including diagnostic equipment and surgical instruments. Their precision and clean design make them suitable for sensitive applications.
  • 7. Food and Beverage: Split collars are utilized in food and beverage processing equipment. They are often made from materials suitable for food-grade applications, ensuring compliance with hygiene standards.
  • 8. Mining and Heavy Equipment: In mining and heavy equipment, split collars are used to secure components in challenging environments. Their robust construction and reusability make them well-suited for heavy-duty applications.
  • 9. Woodworking and Wood Processing: In woodworking machinery, split collars secure tools and components on shafts, providing the necessary stability and precision for cutting, shaping, and finishing wood products.
  • 10. Marine and Shipbuilding: Split collars are used in marine applications, such as securing propeller shafts and other critical components. Corrosion-resistant materials are often employed in marine collars.

What makes split collars suitable for these applications is their combination of advantages, including ease of installation, reusability, precision, and the ability to accommodate various shaft sizes. Additionally, split collars are available in a wide range of materials, allowing them to meet the specific requirements of different industries, whether it’s the aerospace demand for lightweight collars or the food and beverage industry’s need for corrosion-resistant options.

shaft clamp

Where can I find reliable suppliers for high-quality split collars suitable for various applications?

Finding reliable suppliers for high-quality split collars is essential to ensure the performance and reliability of your mechanical assemblies. Here are some sources to help you locate reputable suppliers:

  • 1. Industrial Supply Companies: Established industrial supply companies often stock a wide range of mechanical components, including split collars. You can contact these companies and inquire about their product offerings and suppliers.
  • 2. Online Marketplaces: Online marketplaces like Amazon, eBay, and Alibaba have numerous sellers offering split collars. Read product descriptions, reviews, and seller ratings to make informed decisions.
  • 3. Manufacturer Websites: Visit the official websites of split collar manufacturers. Many manufacturers provide information about their products, specifications, and contact details for inquiries and purchases.
  • 4. Local Distributors: Check if there are local distributors or dealers in your area who supply mechanical components, including split collars. Working with local distributors can provide convenience and support.
  • 5. Industrial Trade Shows: Attend industrial trade shows and exhibitions related to mechanical components. These events often feature suppliers and manufacturers showcasing their products, allowing you to assess the quality of split collars in person.
  • 6. Online Industrial Directories: Online industrial directories, such as Thomasnet and GlobalSpec, can help you search for suppliers and manufacturers of split collars based on your specific requirements.
  • 7. Recommendations from Peers: Seek recommendations from colleagues, peers, or industry professionals who have experience with split collars. They can provide valuable insights into reputable suppliers.
  • 8. Industry Associations: Contact industry-specific associations related to your field. They may have lists of approved suppliers and manufacturers of mechanical components, including split collars.
  • 9. Specialty Suppliers: Some suppliers specialize in specific types of split collars or offer customized solutions. Explore specialty suppliers to find collars tailored to your unique application needs.
  • 10. Reviews and Ratings: Utilize online reviews and ratings on platforms like Trustpilot or industry forums to assess the reputation and reliability of suppliers. High ratings and positive reviews are indicators of trustworthiness.
  • 11. Request Samples: Some suppliers may offer samples or trial products to help you evaluate the quality of their split collars before making a bulk purchase.

When sourcing high-quality split collars, it’s crucial to consider factors such as material quality, precision engineering, and compliance with industry standards. Always communicate with potential suppliers to discuss your specific requirements and assess their ability to meet your needs.

China wholesaler 1/4 Clamp Shaft Aluminum Double Split Collars Lock Collar Pipe   shaft collar designChina wholesaler 1/4 Clamp Shaft Aluminum Double Split Collars Lock Collar Pipe   shaft collar design
editor by CX 2024-04-16