China wholesaler ID 1/4′′ Single Split Clamp Shaft Collar shaft collar balls

Product Description

Product Description

ONE-PIECE

One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft. we uses carefully selected materials and proprietary processes on its one-piece collars to ensure the clamping gap remains open for simpler and more precise adjustment, installation and fit. we manufactures one-piece clamp shaft collars in 12L15 lead-free steel with a zinc or proprietary black oxide finish, 303 and 316 stainless steel, high-strength 2571 aluminum, and engineered plastic. Bore sizes range from 1/8″ to 6″ and 3mm to 150mm.ONE-PIE

1.materials:stainless steel,alloy steel ,aluminum ,brass etc. 
2.
Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery 
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm

Company Profile

RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.

We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.

We have won the trust of our clients with our top quality products and outstanding service.

Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!

Contact us at once and let′ S do mutually beneficial business together!


Production ability
  

EQUIPMENT LIST

NAME

 

SPECIFICATION 

BRAND           

ORIGINAL PLACE 

QUANTITY

CNC Machines

Graph 600

KNUTH

CHINA

20

1370

KAFO

TAPAN

20

EDM Machines

ZNC450

BHangZhouNA

ZheJiang

20

ZNC430

BHangZhouNA

ZheJiang

30

Grinding Machines

ACC-350ST

BESFORD

CHINA

50

Auto Lathe Machining  

L150G-II

OKUMA

CHINA

80

Wire Cutting Machines  

DK7732

NEW FAST

CHNA

30

Milling Machine

SHCM-97A

GENTIGER

ZheJiang

20

CMM Machine          

CRT-PA574

MITUTYO

JAPAN

10

Hardness Tester

TILO-T60

MITUTYO

JAPAN

5

Productions showing:
Equipments & Working plant:
Worry about our quality problem?

We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC,  then FQC and final inspection with reports before shipment.

Packaging & Shipping

Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:

 

Your Satisfaction, Our Motivation!

FAQ

 

Q1. Are you factory or trading company?    

 A: We are a customized factory with independent oversea trading office .

 

Q2.Can you provide sample for us?     

 A: Yes, free sample is available

 

Q3. What raw material do you use?   

 A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.

 

Q4. What finishes can you provide?

 A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.

 

Q5. How do you ensure quality control? 

 A: We inspect every process based on your drawings or samples and also check the products before packing

 

Q6. Is small quantity available?

 A: Yes, Small quantity for trial order is available. 

  

Q7. How do you ship the goods?

A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.

 

Q8. How about your delivery time ?  

 A: 3-10 days for samples and 15-45 days for mass production .

 

Q: How To Place A Order?

  * You send us drawing or sample

  * We make the sample and send it to you

  * You think the sample is good then place an order and pay us 30% deposit

  * We start to make the product

  * When the goods is done, we take photoes for your check and you then pay the balance

  * We deliver the products to courier company

 

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Application: Auto and Motorcycle Accessory, Machinery Accessory, Transmission
Standard: GB, EN, JIS Code, TEMA, ASME, Customed
Surface Treatment: Anodizing
Production Type: Mass Production
Machining Method: CNC Turning
Material: Nylon, Steel, Plastic, Alloy, Aluminum, Cold Forming Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft clamp

Can you offer insights into retrofitting machinery with split collars for enhanced flexibility?

Retrofitting machinery with split collars can indeed enhance flexibility and versatility in your mechanical systems. Here are some insights into the process:

  • 1. Easy Adjustability: One of the key advantages of split collars is their ease of adjustment. When retrofitting machinery, you can replace traditional collars with split collars to make fine adjustments to the position of components on the shaft quickly.
  • 2. Reduced Downtime: Split collars simplify the installation and adjustment process. This can significantly reduce downtime during maintenance and reconfiguration of machinery, enhancing overall operational efficiency.
  • 3. Compatibility with Existing Shafts: Split collars are designed to fit a range of shaft sizes. When retrofitting, you can often use the same shafts and simply replace the existing collars with split collars, eliminating the need for extensive modifications.
  • 4. Modular Design: By using split collars, you can create a modular design for your machinery. This allows for easier customization and adaptation to changing requirements without major overhauls.
  • 5. Quick Component Replacement: In cases where components like pulleys, sprockets, or gears need replacement, split collars simplify the process. You can swap out components without disassembling the entire system.
  • 6. Precision Positioning: Split collars provide precise positioning on the shaft. This is valuable when retrofitting machinery for tasks that demand accuracy, such as CNC machining or robotics.
  • 7. Space Efficiency: Split collars have a compact design, making them suitable for machinery with limited space. This is especially beneficial when you need to optimize the use of available area.
  • 8. Variety of Materials: Split collars are available in various materials, including steel, aluminum, stainless steel, and plastic. You can choose materials that align with your specific retrofitting needs, such as corrosion resistance or weight considerations.
  • 9. Weight Savings: In industries like aerospace and automotive, where weight is a critical factor, retrofitting with lightweight split collars can result in significant weight savings without sacrificing performance.
  • 10. Industry-Specific Solutions: Many suppliers offer industry-specific split collar solutions. When retrofitting machinery for applications like food processing, medical devices, or aerospace, you can find collars designed to meet industry standards and regulations.

When retrofitting machinery with split collars, it’s essential to carefully plan the process, ensure compatibility with existing components, and consider the specific advantages they offer for your application. This approach can lead to improved flexibility, reduced maintenance time, and enhanced adaptability in your machinery.

shaft clamp

In which industries are split collars commonly used, and what makes them suitable for those applications?

Split collars find applications across various industries due to their versatility and ease of use. Here are some of the industries where split collars are commonly used and the reasons they are suitable for those applications:

  • 1. Manufacturing and Machinery: Split collars are extensively used in manufacturing and machinery industries for securing components on shafts, including pulleys, gears, and sprockets. Their ease of installation and reusability make them ideal for rapid assembly and maintenance.
  • 2. Automotive: In the automotive industry, split collars are employed for various applications, such as locking components on axles, steering systems, and transmission shafts. They offer precision and reliability in dynamic environments.
  • 3. Aerospace: Split collars are used in aircraft and aerospace applications where precision and weight considerations are critical. They provide a secure grip without adding unnecessary weight to the aircraft’s components.
  • 4. Robotics: In robotics, split collars play a role in securing joints and moving parts on robot arms and assemblies. Their compact design is well-suited for the limited space often found in robotic systems.
  • 5. Agricultural Machinery: Split collars are used in agricultural equipment for tasks such as securing augers, conveyor systems, and other moving components. Their durability and ease of maintenance are advantageous in agricultural settings.
  • 6. Medical Devices: In the medical industry, split collars can be found in various medical devices, including diagnostic equipment and surgical instruments. Their precision and clean design make them suitable for sensitive applications.
  • 7. Food and Beverage: Split collars are utilized in food and beverage processing equipment. They are often made from materials suitable for food-grade applications, ensuring compliance with hygiene standards.
  • 8. Mining and Heavy Equipment: In mining and heavy equipment, split collars are used to secure components in challenging environments. Their robust construction and reusability make them well-suited for heavy-duty applications.
  • 9. Woodworking and Wood Processing: In woodworking machinery, split collars secure tools and components on shafts, providing the necessary stability and precision for cutting, shaping, and finishing wood products.
  • 10. Marine and Shipbuilding: Split collars are used in marine applications, such as securing propeller shafts and other critical components. Corrosion-resistant materials are often employed in marine collars.

What makes split collars suitable for these applications is their combination of advantages, including ease of installation, reusability, precision, and the ability to accommodate various shaft sizes. Additionally, split collars are available in a wide range of materials, allowing them to meet the specific requirements of different industries, whether it’s the aerospace demand for lightweight collars or the food and beverage industry’s need for corrosion-resistant options.

shaft clamp

What factors should I consider when choosing a split collar for a specific shaft size?

Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:

  1. 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
  2. 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
  3. 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
  4. 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
  5. 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
  6. 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
  7. 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
  8. 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
  9. 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
  10. 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
  11. 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
  12. 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.

By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.

China wholesaler ID 1/4′′ Single Split Clamp Shaft Collar   shaft collar ballsChina wholesaler ID 1/4′′ Single Split Clamp Shaft Collar   shaft collar balls
editor by CX 2024-01-09